Analisis Penerapan Metode Sandblasting untuk Meningkatkan Kualitas Cadmium Plating dengan Metode Response Surface Methodology (RSM) di PT X

Authors

  • Ferdy Febrianto Maulana Universitas Widyatama

DOI:

https://doi.org/10.55606/jtmei.v5i3.6483

Keywords:

Cadmium Plating, Defect, Response Surface Methodology, Sandblasting, Sulfat

Abstract

The Cadmium  Plating  Process for aircraft actuation components at PT X faces quality issues due to instability in the activation Process using a sulfuric acid (H₂SO₄) solution, which causes Defects such as pitting, underetching, and Overetching . Defect data from 2025 indicates an increase in rework, production costs, and a decrease in Process efficiency. This study aims to analyze the causes of Defects, compare the effectiveness of the Sulfate and Sandblasting activation methods, and determine the optimal Sandblasting parameters to improve the quality of Cadmium  Plating  results. The study uses a quantitative approach with the Response Surface Methodology (RSM). Research data was obtained from the period June 2025–April 2026. The results of the One-Way ANOVA test showed a p-value of 0.000 (<0.05) and an F-value of 1709.46, indicating a significant difference between the two methods. The average number of Defects for the Sulfate method was 13 pieces, while for the Sandblasting method it was 4 pieces. Based on the RSM Analysis results, the optimal parameter combination was determined to be nozzle pressure, spraying time, and a nozzle distance of 5 cm. This study concludes that the Sandblasting method, optimized using RSM, is capable of improving the quality of Cadmium  Plating  results, reducing the number of Defects, and enhancing the stability of the production Process at PT X. The research results indicate that the Sandblasting method is more effective than the Sulfate method in reducing the number of Defects.

Downloads

Download data is not yet available.

References

Baharuddin, N. Q. I., Sukarma, L., Mohamad, E., Saptari, A., & Salleh, M. R. (2016). Minimizing number of defects in nickel plating process using factorial design. Advanced Manufacturing Technology, 10, 95–105.

Bechikh, A., Klinkova, O., Maalej, Y., Tawfiq, I., & Nasri, R. (2020). Sandblasting parameter variation effect on galvanized steel surface chemical composition, roughness and free energy. International Journal of Adhesion and Adhesives, 102, Article 102653. https://doi.org/10.1016/j.ijadhadh.2020.102653

de Oliveira, L. G., de Paiva, A. P., Balestrassi, P. P., Ferreira, J. R., da Costa, S. C., & da Silva Campos, P. H. (2019). Response surface methodology for advanced manufacturing technology optimization: Theoretical fundamentals, practical guidelines, and survey literature review. The International Journal of Advanced Manufacturing Technology, 104(5–8), 1785–1837. https://doi.org/10.1007/s00170-019-03809-9

Finger, C., Stiesch, M., Eisenburger, M., Breidenstein, B., Busemann, S., & Greuling, A. (2020). Effect of sandblasting on the surface roughness and residual stress of 3Y-TZP (zirconia). SN Applied Sciences, 2(10), Article 1694. https://doi.org/10.1007/s42452-020-03492-6

Kurnia, H., & Hamsal, M. (2021). Implementation of statistical process control for quality control cycle in the various industry in Indonesia: Literature review. Operations Excellence: Journal of Applied Industrial Engineering, 13(2), 157–170.

Mandich, N. V. (2002). Cadmium plating. Products Finishing. https://www.productsfinishing.com

Mandich, N. V. (2002). Surface preparation of metals prior to plating. Products Finishing.

Pandey, S., & Sinha, K. (2023). Developments in analysis of variance (ANOVA) and experimental design: A comprehensive overview. Journal of Advanced Research in Applied Mathematics and Statistics, 8(4).

Reza, A., Chen, L., & Mao, X. (2024). Response surface methodology for process optimization in livestock wastewater treatment: A review. Heliyon, 10(9), Article e30326. https://doi.org/10.1016/j.heliyon.2024.e30326

Rutkowska-Gorczyca, M. (2025). Possibility of hydrogen embrittlement occurrence after cadmium plating according to industry-specific standards. Journal of Mechanical Engineering, 22(3), 50–61. https://doi.org/10.24191/jmeche.v22i3.5668

Santos dos, J. R. M., Fernandes, M. F., Velloso, V. M. de O., & Voorwald, H. J. C. (2021). Fatigue analysis of threaded components with Cd and Zn–Ni anticorrosive coatings. Metals, 11(9), Article 1455. https://doi.org/10.3390/met11091455

Simatupang, N., Sutrisno, Haniza, Siregar, N., Kesuma, B. S., & Zulvatricia, R. (2024). Application of SQC and ANOVA in quality control of palm kernel oil. Journal of Industrial and Manufacture Engineering, 8(2), 263–274. https://doi.org/10.31289/jime.v8i2.13169

Srinivasan, K., Kumar, A., Iyer, P., & Joshi, A. (n.d.). Manufacturing process optimization using statistical methodologies.

Thi Thuy Van, N., Gaspillo, P. A., Thanh, H. G. T., Nhi, N. H. T., Long, H. N., Tri, N., Thi Truc Van, N., Nguyen, T. T., & Ky Phuong Ha, H. (2022). Cellulose from the banana stem: Optimization of extraction by response surface methodology (RSM) and characterization. Heliyon, 8(12), Article e11845. https://doi.org/10.1016/j.heliyon.2022.e11845

Zhang, S., Li, M., Zheng, H., & Zhang, R. (2015). Aircraft fuel system fuzzy FMEA and FMECA analysis.

Downloads

Published

2026-07-22

How to Cite

Ferdy Febrianto Maulana. (2026). Analisis Penerapan Metode Sandblasting untuk Meningkatkan Kualitas Cadmium Plating dengan Metode Response Surface Methodology (RSM) di PT X. Jurnal Teknik Mesin, Industri, Elektro Dan Informatika, 5(3), 423–431. https://doi.org/10.55606/jtmei.v5i3.6483