Analisis Efektivitas Mesin Fluidized Bed Dryer dengan Metode Overall Equipment Effectiveness dan Fault Tree Analysis di PT XZY
DOI:
https://doi.org/10.55606/juprit.v2i3.1983Keywords:
Fault Tree Analysis, Overall Equipment Effectiveness, Six Big Losses.Abstract
PT XZY is a company that processes industrial salt in the Gresik area, East Java. During the production process, there are still some obstacles found in the machine, especially in the fluidized bed dryer machine. With several obstacles such as problematic fans, unstable fan rotation, temperature sensors not working, and others that can hamper the production process so that the machine experiences downtime which results in reduced machine effectiveness. The purpose of this study is to determine the value of machine effectiveness using the OEE method then find the most dominant type of losses for decreasing machine effectiveness and to analyze the root cause of failure in fluidized bed dryer machine components. The calculation results show that the OEE value of PT XZY is 58.25%, which is relatively normal but can still be improvised a lot. The most dominant type of losses for decreasing machine effectiveness is idling and minor stoppage losses with an average of 43.47%. Then for the root of the problem there is damage to the fluidized bed dryer engine components due to lack of discipline in maintenance, engine components are eroded to breaks, lubricants run out, excessive raw materials, incorrect operation, scuffed / chipped cables, and electricity failure.
Downloads
References
Ambarwati, R., & Supardi. (2021). Manajemen Operasional dan Implementasi dalam Industri. Penerbit Pustaka Rumah C1nta. Diambil dari https://books.google.co.id/books?id=HYgkEAAAQBAJ
Ariyah, H. (2022). Penerapan Metode Overall Equipment Effectiveness (OEE) Dalam Peningkatan Efisiensi Mesin Batching Plant (Studi Kasus: PT. Lutvindo Wijaya Perkasa). Jurnal Teknologi dan Manajemen Industri Terapan (JTMIT), 1(11), 70–77.
Arsyad, M., & Sultan, A. Z. (2018). Manajemen Perawatan. Deepublish. Diambil dari https://books.google.co.id/books?id=jz5VDwAAQBAJ
Dewanti, G. K., & Putra, M. F. (2019). Perhitungan Nilai Overall Equipment Efectiveness (OEE) Mesin Printing Amplas Kertas. Jurnal Optimasi Teknik Industri, 1(2), 1–5.
Ferdinand, F. A., Dwi Haryadi, G., & Iskandar, N. (2023). Analisis Keandalan Komponen Kritis Menggunakan Metode Weibull dan Fault Tree Analysis Pada Hydraulic Axial Pump Berkapasitas 350 LPS. Jurnal Teknik Mesin S-1, 11(1), 1–6.
Hesti, L. P., & Nugraha, A. E. (2023). Analisis Komponen Kritis Mesin Bubut Underfloor Menggunakan Metode Failure Mode and Effect Analysis dan Fault Tree Analysis. The journal Serambi Engineering, VIII(3).
Latif, I. A., Ervil, R., & Zulfahli, R. (2018). Analisis Kerusakan Sparepart Pada Mesin Planetary Cooler Untuk Menghitung Biaya Sparepart Yang Rusak Pada Indarung II/III di PT. Semen Padang. Jurnal Sains dan Teknologi, 18(2).
Siregar, N. H., & Munthe, S. (2019). Analisa Perawatan Mesin Digester dengan Metode Reliabity Centered Maintenance pada PTPN II Pagar Merbau. Journal of Industrial and Manufacture Engineering, 3(2). Diambil dari http://ojs.uma.ac.id/index.php/jime
Nuryanto, U. W., Prettita, C., Yusuf, Z. F. A., Sohari, Z., Hanafiyah, A. A., Yakin, M. A., … Akhyudin, Y. (2023). Teori & Aplikasi Green Operation Management (Sebuah Pendekatan Green Management system di Era 4.0). Penerbit Adab. Diambil dari https://books.google.co.id/books?id=yJSsEAAAQBAJ
Oktafianto, A., & Puspitasari, D. (2018). Analisis Efektifitas Mesin Berdasarkan Perhitungan Nilai Overall Equipment Effectiveness pada Mesin Pembuat Rokok (Single Procession Unit 02 dan Single Procession Unit 03 ) di PT Djarum. Industrial Engineering Online Journal, 6(4).
Pasaribu, M. I., Ritonga, A. A., & Irwan, A. (2021). Analisis Perawatan (Maintenance) Mesin Screw Press di Pabrik Kelapa Sawit dengan Metode Failure Mode and Effect Analysis (FMEA) di PT. XYZ. JITEKH, 9(2), 104–110.
Prabowo, H. A., & Agustiani, M. (2018). EVALUASI PENERAPAN TOTAL PRODUCTIVE MAINTENANCE (TPM) MELALUI PENDEKATAN OVERALL EQUIPMENT EFFECTIVENESS (OEE) UNTUK MENINGKATKAN KINERJA MESIN HIGH SPEED WRAPPING DI PT. TES. Jurnal PASTI, XII(1), 50–62.
Rahayu, S., & Yuliana, P. (2019). PENJADWALAN WAKTU PERAWATAN DAN PENYEDIAAN KEBUTUHAN KOMPONEN UNTUK MESIN PENGEMAS MAKANAN RINGAN.
Wahid, A. (2020). Penerapan Total Productive Maintenance (TPM) Produksi Dengan Metode Overall Equipment Effectiveness (OEE) Pada Proses Produksi Botol (PT. XY Pandaan-Pasuruan). Jurnal Teknologi dan Manajemen Industri, 6(1), 12–16.
Wicaksono, W. A., & Suliantoro, H. (2023). ANALISIS EFESIENSI KERJA PADA MESIN PEMBENTUK PIPA MESIN F MENGGUNAKAN METODE OEE (OVERALL EQUIPMENT EFFECTIVENESS) UNTUK MENGETAHUI PENYEBAB GAP YANG TERJADI DI PT RAJA BESI SEMARANG. 12(1).
Zulfatri, M. M., Alhilman, J., & Atmaji, F. T. D. (2020). PENGUKURAN EFEKTIVITAS MESIN DENGAN MENGGUNAKAN METODE OVERALL EQUIPMENT EFFECTIVENESS (OEE) DAN OVERALL RESOURCE EFFECTIVENESS (ORE) PADA MESIN PL1250 DI PT XZY. JISI: Jurnal Integrasi Sistem Industri, 7(2), 123. https://doi.org/10.24853/jisi.7.2.123-131
Downloads
Published
How to Cite
Issue
Section
License
Copyright (c) 2023 Talitha Palupi Bratandari, Widya Amelia Krisnanda
This work is licensed under a Creative Commons Attribution 4.0 International License.
